A wood products manufacturing facility in Alabama needed to replace an existing industrial fan while increasing airflow performance. Dynamic Air Solutions developed an upgraded fan configuration that delivered greater operating capability while maintaining the original housing dimensions and duct connections.
Project gallery
Project overview
Industry
Wood Products Manufacturing
Application
Industrial Process Air / Fan Replacement
Equipment / Fan Type
AirPro IEPW 451
Horsepower
125 HP
Materials
Carbon steel, high-strength carbon-steel wheel
Components
V-belt drive, unitary base, extended lubrication lines
The challenge
An Alabama manufacturing facility needed to replace an existing industrial fan with equipment capable of delivering higher performance.
Simply replacing the fan with an identical unit would not provide the increased operating capability required. However, changing the fan’s dimensions or connection locations could create additional ductwork modifications and installation challenges.
The replacement needed to deliver greater performance while maintaining the existing housing size, inlet and outlet connections, and equipment centerlines.
The solution
Dynamic Air Solutions worked with the customer to develop a higher-performance replacement that would fit the existing system.
Rather than requiring a complete equipment redesign, the team increased the fan’s construction class and operating speed while retaining the original housing dimensions.
An AirPro IEPW 451 fan was selected with Class 30 construction and a larger 125 HP motor to accommodate the increased performance requirements.
The inlet and outlet connections, mounting arrangement, and equipment centerlines were maintained to match the existing installation.
This approach provided an upgraded fan configuration designed to increase system performance without requiring modifications to the surrounding ductwork.
Equipment & components
Class 30 industrial centrifugal fan
An AirPro IEPW 451 configured for higher-speed operation and increased process-air performance.
125 HP motor
A larger motor selected to support the upgraded fan’s operating requirements.
V-belt drive system
A belt-driven arrangement configured for the required fan operating speed.
Matching housing and connections
Existing inlet, outlet, and equipment centerline dimensions maintained for compatibility with the installed system.
Results
Key outcomes:
- Higher-performance replacement fan supplied
- Fan construction upgraded to Class 30
- Larger motor provided to accommodate increased performance
- Existing housing dimensions maintained
- Inlet, outlet, and equipment centerlines preserved
- Replacement configured to avoid ductwork modifications
Dynamic Air Solutions provided an upgraded fan configuration designed to meet the facility’s increased performance requirements while maintaining compatibility with the existing installation.
